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This document is a project plan for creating a homemade steel toolbox. The goals are to design a toolbox that is easy to carry anywhere and can store tools lightly weighing less than 5 kg. The toolbox will be made from steel sheet metal using tools such as a shear, riveter, and drill.
Cantilever Toolbox Design - Free download as PDF File (.pdf), Text File (.txt) or view presentation slides online. The document provides instructions for making a cantilever toolbox. It involves marking and cutting sheet metal to make the base and four removable trays of specific dimensions.
If your plan works on a paper mock up it should work on sheet metal. I've included a picture and a pdf file of the plans I use in my class. Feel free to use it exactly as dimensioned or just use it as a template for your own size of box.
Sheet Metal Tool Box: This Toolbox will take your sheet metal skill to the next level. It looks simple enough but has a few tricky folds and marking out the sides it is a bit more challenging than you would expect.
If you are really enjoying sheet metal work and want to go a step further after you make a tool tray, try designing a full tool box for this tray to sit in! In the following steps I'm going to walk you through making this sheet metal tool tray. Tool/Equipment List. Material List. Parts to Make.
Fabrication of ToolBox - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. The document provides step-by-step instructions for fabricating a toolbox. It involves cutting metal sheets to size, notching and folding them to form the base, ends, cover and other parts.
Sheer the sheet metal to size. Use the scratch awl to mark the 1⁄2” edges (hem) on the sheet metal. Flip the sheet metal over and use the scratch awl to measure and mark 6” from each edge as shown in the plan. Scratch straight lines across the sides for the bend locations.
